Fully Automatic Water Filling Machine 30-50 BPM | Industrial Bottling Machine Nepal

Fully Automatic Water Filling Machine 30–50 BPM

Industrial Bottle Rinsing, Filling & Capping Machine (RFC)

The Fully Automatic Water Filling Machine (30–50 BPM) is a high-performance industrial bottling solutiondesigned for packaged drinking water plants, mineral water factories, and commercial beverage units. This machine integrates automatic rinsing, precise filling, and secure capping in a single continuous operation, ensuring high output, hygiene, and reliability as per international standards

Built with SS 304 construction and SS 316 contact parts, the machine delivers consistent filling accuracy, low wastage, and long operational life, making it ideal for 250 ml to 2000 ml bottles in small to medium-scale production lines.

Machine Operation Overview

🔹 Infeed Air Conveyor

Empty bottles are fed manually or directly from a blow molding machine through an air conveyor system. High-pressure air conveys bottles safely by the neck without size changeover adjustments

.🔹 Rinse Rotor (No Bottle – No Rinse)

Spring-loaded grippers invert each bottle for rinsing using product water. Each bottle is rinsed for up to 3 seconds, drained, and uprighted before filling, ensuring hygiene and zero water wastage

.🔹 Filling Rotor (Vent Tube Technology)

Uses an internationally approved vent pipe filling system for accurate level filling with ±5 ml accuracy. The filling tank level is automatically controlled by a PLC-based electronic probe

.🔹 Cap Picking & Capping System

Caps are picked automatically with a No Bottle – No Cap mechanism, ensuring smooth and error-free sealing

.🔹 Automatic Cap Elevator

Ground-mounted SS 304 cap hopper (1500 caps capacity) automatically feeds and orients caps. Sensors stop and restart the elevator based on cap availability

.🔹 Outfeed Slat Conveyor & Inspection

Filled bottles are discharged onto an SS 304 slat conveyor with fluorescent inspection light and bottle counting sensor. Bottles then move for manual sleeve labeling, heat shrink tunnel labeling, and carton packing

Technical Specifications (30–50 BPM Model)

• Speed: 30–50 Bottles Per Minute
• Origin: India
• Bottle Sizes Supported: 250 ml, 500 ml, 1000 ml, 2000 ml
• Filling Accuracy: ±5 ml
• Main Motor: 1.5 HP, 1440 RPM
• Capper Motor: 0.25 HP
• Conveyor Motor: 0.25 HP
• Cap Feeder Motor: 0.25 HP
• Gear Box: Elecon
• PLC: Selectron
• Relay Card: Omron (230V AC)
• Material of Construction:
• Structure: SS 304
• Product Contact Parts: SS 316
• Bearings: SKF
• Machine Weight: Approx. 1 Ton
• Accessories Weight: Approx. 700 Kg

🛡️ Safety, Hygiene & Automation Features

Machine Safety & Maintenance

• Mechanical + Electrical overload protection
• VFD speed control
• Central oil lubrication system
• PLC-controlled operation
• Emergency stop switches

Product Safety & Hygiene

• SS 304 air conveyor with air filter & UV light
• Neck-holding bottle handling system
• Rinsing pressure interlock
• Filling tank low & high level interlock

Manufacturing Quality

• CNC-machined components
• Fully stainless-steel conveyors
• Industrial-grade electrical & control systems

Ideal For

• Packaged drinking water plants
• Mineral water bottling units
• Industrial water bottling factories
• Start-up to medium-scale bottling businesses in Nepal